Chiller Maintenance
Rapid Hawk
Assisted Tube Rolling System
Elliott’s Rapid Hawk Assisted Tube Rolling System utilizes an electronic torque control system to precisely measure tube expansion and consistently hit target every time. For the first time, an electronic torque control can be used regardless of the motor’s power source.
-
Tube Size: 0.500" to 3.00" (12.7 - 76.2mm) OD
-
Torque Control
-
Consistent Tube Expansion
-
Operator Friendly
-
Large Radial Reach
Elliott’s Tube Hole Gauges make it easy to accurately measure tube IDs and tube sheet holes found in vessels such as heat exchangers, chillers, and surface condensers.
-
Tube Size: 0.375” to 2.000” (9.5 – 51.0mm) OD
Elliott’s One-Revolution Series tube cutters are unlike any other one-revolution cutter. Using more advanced engineering principles the cutter and blade have been designed to last longer, withstand more wear, and require less force to cut the tube.
-
Tube Size: 0.375" to 2.500" (9.53 - 63.5mm) OD
-
Reach: 6" & 12" (152.4 & 304.8mm)
-
Type: Tube Cutter
-
Great For Puncturing Or Cutting
Table Hawk
Tabletop Assisted Tube Rolling System
Engineered to productively and precisely expand small tubes commonly found in oil coolers and other small heat exchangers. Elliott’s tabletop assisted tube rolling system completes the job right the first time.
-
Tube Size: 0.25" to 0.625" (6.35 - 15.875mm) OD
-
Direct Torque™ Electric Torque Control
-
Increased Productivity
-
Operator Friendly
-
Consistent Tube Expansion
Elliott’s ETF Series Tube End Facers are ideal for trimming heat exchanger, condenser, and chiller tubes to a specific tube projection after tube expansion.
-
Tube Size: 0.375" to 1.500" (9.5 - 38.1mm) OD
Elliott’s Tube Pilots, also known as Tube Guides, are used to pilot replacement tubes through tube sheets and tube support plates that are commonly found in heat exchangers and surface condensers.
-
Tube Size: 0.500” to 1.500” (12.7 – 38.1mm) OD
Elliott’s Tube Sheet Hole Brushes clean and remove hard deposits from tube sheets and support plate holes in surface condensers and heat exchangers.
-
Tube Size: 0.250” to 1.250” (6.4 – 31.8mm) OD
Elliott’s hydraulic pumps are used to power the Collet Style Tube Tugger, Cyclegrip Semi-Continuous Puller, Tube Tuggers, and Stub Tugger. The hydraulic pumps’ compact design is ideal for use in confined work areas.
-
Maximum Pressure: 5,000 or 10,000 PSI
-
Power Source: Electric 110V or 220V, Pneumatic, or Manual
Elliott’s ELC110220 is the first torque control with an Embedded Logic Controller that senses and is compatible with both 110V or 220V automatic, and manual reverse rolling motors.
-
Tube Size: 0.250" to 3.000" (6.4 - 76.2mm) OD
-
Voltage: 110V to 240V
-
Languages: English or Spanish
-
Compatibility: Elliott’s 99 Series Electric Rolling Motors (other electric motors with optional adapters)
-
Auto-Reverse
Stub Tugger
Hydraulic Tube Pulling System
Elliott’s Stub Tugger is a powerful hydraulic tube pulling system for removing tubes from both heat exchangers and boilers.
-
Tube Size: 0.375” to 3.000” (9.5 – 76.2mm) OD
-
Type: Stub Puller
-
Application: Heat exchangers and boilers
-
Pulling Capacity: 30 Ton (27.2Mt)
-
Stroke: 6" (152.4mm)
24 Series
Condenser Tube Expanders
Elliott’s 24 Series Condenser Expanders are ideal for expanding tubes in chillers, heat exchangers, feedwater heaters, fin fan coolers, and surface condensers.
-
Tube Size: 0.500" to 2.000" (12.7 - 50.8mm) OD
-
Roll Type: Straight
-
Application: Chiller, heat exchanger, feedwater heater, fin fan cooler, and surface condenser.
PX24 Series
Parallel Pin Condenser Expanders
Elliott's PX24 Series offer true parallel pin tube expansion, which can reduce the stress created on welded tube joints when compared to tapered rolling.
-
Tube Size: 0.750″ to 1.000″ (19.05 – 25.4mm) OD
-
Roll Type: Parallel Pin Condenser Expander
-
Application: Chillers, heat exchangers, feedwater heaters, fin fan coolers, and surface condensers.
SpeedCut
Tube Bundle Cutter
Equipped with a rugged Baldor© Motor and the highly productive Automatic Cutting Force Control, Elliott’s SpeedCut is a quick and cost-effective way to cut through tube bundles and shells in a single pass.
-
Type: Tube Bundle Cutter
-
Tube Bundle Sizes: Up To 98.5" (2.5m) diameter.
-
Automatic Cutting Force Control
-
Unattended Operation
-
Safe and Easy To Use
-
Typical Cutting Time: 20-16 minutes
23 Series
Condenser Tube Expanders
-
Tube Size: 0.250" to 0.375" (6.4 - 9.5mm) OD
-
Roll Type: Straight
-
Application: Chiller, heat exchanger, feedwater heater, fin fan cooler, and surface condenser.
ET850 Series
Torque Controlled Pneumatic Rolling Motor
Elliott's ET850 Motor is the next evolution of push-pull motors. Offering the same USA quality and performance you're used to, with additional features to improve the operator's experience.
-
Tube Size: 0.750” to 1.250” (19.1 – 31.8mm) OD
-
Type: Rolling Motor
-
Power: Pneumatic
-
Torque: Torque Controlled
Elliott’s collet style tube puller is designed to quickly pull tube stubs from tube sheets without damaging the tube sheet hole. Offering the gripping power of a spear with the speed and convenience of a collet.
-
Tube Size: 0.50″ to 2.50″ (12.7 – 63.5mm)
-
Type: Tube Puller
-
Application: Condensers, chillers, heat exchangers, boiler air heaters, and paper mill evaporators
-
Pulling Capacity: Up to 25 Tons
-
Pulling Stroke: 6.00″ (152.4mm)
ET720 Series
Torque Controlled Pneumatic Rolling Motor
The ET Motors are ideal for rolling small tubes commonly found in oil coolers and other small heat exchangers. These motors have undergone extensive testing, proving long tool life and quality.
-
Tube Size: 0.250” to 0.500” (6.35 – 12.7mm) OD
-
Torque Range: 2 to 75 in lbs (0.23 - 8.5 Nm)
-
Type: Rolling Motor
-
Power: Pneumatic
-
Torque: Torque Controlled
Elliott’s Manual Tube Puller is ideal for pulling a limited number of tubes in heat exchangers, chillers, fin fan coolers, and surface condensers.
-
Tube Size: 3/8” to 1.000” (9.5 – 25.4mm) OD
-
Type: Tube Puller
-
Application: Heat exchangers, chillers, fin fan coolers, and surface condensers
E-Series
Hex Spears
Elliott’s E Series Hex Spears are used with the Elliott Stub Tugger or Manual Tube puller to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.
-
Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD
-
Type: Tube Spear
TT Series
Tube Spears
Elliott’s TT Spears are used with the Elliott Tube Tugger or Super Tube Tugger to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.
-
Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD
-
Type: Tube Spear
Tube Tugger
Semi-Continuous Hydraulic Tube Pulling System
Elliott’s Tube Tugger is a powerful continuous hydraulic tube pulling system for removing any type of tube material effortlessly from heat exchangers, chillers, and other heat transfer vessels.
-
Tube Size: 0.625” to 1.250” (15.9 – 31.8mm) OD
-
Type: Tube Puller
-
Application: Heat exchangers, chillers, and other heat transfer vessels
-
Pulling Capacity: 30 Ton (27Mt)
-
Stroke: 3" (76.2mm)
Cyclgrip
Semi-Continuous Tube Puller
Elliott’s Cyclgrip Semi-Continuous Tube Puller is an engineered product that continuously pulls chiller, heat exchanger, and condenser tubes after the tubes have been pulled free from the tube sheet, making it the ideal companion for the Collet Style Tube Tugger.
-
Tube Size: 0.500” to 1.000” (12.7 – 25.4mm) OD
-
Type: Tube Puller
-
Pulling Speed Per Minute: 10' (3.3m)
Elliott’s Collet Style Tube Tugger was designed for fast and efficient tube removal in condensers, chiller, and other heat exchangers. With its 6 Ton pulling capacity, the Collet Style Tube Tugger automatically grips, pulls, and releases the tube in a matter of seconds.
-
Tube Size: 0.625” to 1.000” (15.9 – 25.47mm) OD
-
Type: Tube Puller
-
Application: Condensers, chillers, or heat exchangers
-
Pulling Capacity: 6 Ton
-
Stroke: 3" (76.0mm)
-
Pulling Stroke: 2.25" (57.2mm)
Elliott’s Jumbo Tube Buster is the recommended driving tool for Elliott’s Jumbo Knockout Tools to remove tube stubs in heat exchangers, Firetube boilers, and Watertube boilers.
-
Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD
-
Type: Tube Buster
PTTC Series
Tube Cutter
Elliott’s PTTC (Push Type Tube Cutter) Series Cutters accommodate heat exchangers and boilers. The adjustable collar allows tubes to be cut or scored just beyond the tube sheet. The cutting blades are specially coated to increase longevity.
-
Tube Size: 0.375” to 2.500” (9.5 – 63.5mm) OD
-
Type: Tube Cutter
-
Tube Sheet Thickness: 5" - 12" (127.0 - 304.8mm)
-
Non-Ferrous/Steel or Stainless Steel Cutter Blades
Header plugs & gaskets are designed for use in air cooled heat exchangers. Simply thread the plug and gasket into the plug hole of the header or water box before putting the vessel into operation.
-
Plug Diameter: 1.125" to 1.375" (28.6 - 34.9mm)
-
Materials: Carbon Steel, Stainless Steel, and more.
Ultra Hawk
Assisted Tube Rolling System
The first rolling system of its kind, offering the speed and productivity of a patent pending electric servo motor with the capability to perform parallel pin and traditional expansion.
-
Tube Size: 0.625″ to 1.500″ (15.9 – 38.1mm) OD
-
Parallel and Traditional Pin Tube Rolling
-
Up To 2X The Speed Of Conventional Rolling
-
Automatic Tool Lubrication
-
Large Radial Reach
-
Easy To Move
-
Operator Friendly Controls
445 Series
Right Angle Pneumatic Rolling Motors
The powerful 445 Series Motors are ideal for tough boiler tube applications. The right angle heads are suitable for rolling tubes in hard to reach, tight areas. Now available in torque controlled & stall type motors.
-
Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD
-
Type: Right Angle Pneumatic Rolling Motor
-
Style: Torque Controlled or Stall Type
Elliott’s Collet Style Support Sheet Expanders are used with a handheld short stroke hydraulic ram and lightweight, low-pressure hydraulic pump to support sheet expand finned or prime surface tubes commonly found in chillers.
-
Tube Size: 0.750” to 1.000” (19.1 – 25.4mm) OD
-
Roll Type: Straight
-
Application: Chiller
Roto-Jet
Rotary Tube Cleaning System
Elliott’s Roto-Jet Tube Cleaning Systems are an effective solution to increasing chiller, condenser, and other heat exchanger efficiency.
-
Tube Size: 0.312″ to 2.0″ (7.9 - 50.8mm) ID
-
Tube Section: Straight or Curved
-
Type: Soft, Gummy, Or Organic
-
Thickness: Light to Medium
-
Flush: Wet & Dry
Die-Hard™
Cableless Tube Cleaner
Elliott’s Die-Hard™ is the first cableless tube cleaner that successfully cleans light to medium deposits found in chiller, condenser, and heat exchanger tubes.
-
Tube Size: 3/4″ to 1″ (19.1 – 25.4mm) OD
-
Tube Section: Straight
-
Deposit Type: Soft, Gummy, or Organic
-
Thickness: Light to Medium
-
Flush: Wet
RECON Series 1500
Vacuum Test Guns
Operating the RECON 1500 Tube Leak Test Gun is simple. With the air supply connected, plug one tube end with the test gun and the other end with the T-Handle Plugging Tool. Press the lever trigger and the Venturi System quickly and efficiently evacuates the tube. Then monitor the gauge for loss of vacuum, which indicates a tube leak.
-
Tube Size: 0.280” to 2.456” (7.1 – 62.4mm) ID
-
Type: Vacuum Test Gun
RECON Series 1250 & 2500
Pressure Test Guns
The RECON 1250 and 2500 are simple to operate. Connect the air supply, insert the seals into both sides of the tube ends and pressurize the tubes. Then monitor the gauges for drops in air pressure, which indicate a tube leak.
-
Tube Size: 0.500” to 2.500 (12.7 – 63.5mm) OD
-
Type: Pressure Test Gun
Elliott’s Mechanical Tube Plugs create a positive mechanical contact seal in excess of 6,500 PSI (448.2 bar), making them ideal for high-pressure applications.
-
Tube Size: 0.410” to 1.000 (10.4 to 25.4mm) ID
-
Maximum Pressure: 6,500 PSI
-
Materials: Brass, Steel, Stainless, Titanium, and more.
-
ASME PCC-2-2015 Compliant
-
Comprehensive Testing and Quality Assurance Standards.
-
Easy To Install- No Hydraulic Equipment Needed.
Elliott’s One-Piece Tube Plugs cover a wide tube OD range, making them ideal for sealing leaky tubes in both heat exchangers and boilers.
-
Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD
-
Maximum Pressure: 150 PSI
-
Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, Monel, and more.
Elliott’s Two-Piece Tube Plugs offer more sealing due to the tapered pin design. This gives even expansion to the ring and a long contact to the seal.
-
Tube Size: 0.375” to 1.250 (9.5 - 31.8mm) OD
-
Maximum Pressure: 150 PSI
-
Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, and more.
Elliott’s Lubricants are engineered to provide the best lubrication in tube rolling and roll beading applications. They will provide time and tool savings compared to commonly available lubricants.
-
Paste Lubricant
-
Liquid Lubricant
-
Bead Coolant
-
Cutting Oil
99 Series
Electric Rolling Motors
Elliott’s 99 Series electric rolling motors offer better consistency, faster RPMs, and comparable torque to that of pneumatic offerings.
-
Tube Size: 0.250” to 3.000” (6.4 – 76.2mm) OD
-
Type: Rolling Motor
-
Power: Electric 110V or 220V
-
Torque: Torque Controlled with ELC
Midi/Maxi Series
Torque Controlled Pneumatic Rolling Motor
The Midi/Maxi Series Pneumatic Rolling Motors are manufactured with quality materials to provide motor robustness and durability for years to come.
-
Tube Size: 0.750” to 2.000” (19.1 – 50.8mm) OD
-
Type: Rolling Motor
-
Power: Pneumatic
-
Torque: Torque Controlled
Elliott’s Stall Torque Pneumatic Rolling Motors are the most powerful motors available for rolling tubes in extreme applications. The motors are recommended for use in heavy wall, thick drum applications in watertube boilers.
-
Tube Size: 0.750” to 6.000” (19.1 – 152.4mm) OD
-
Type: Rolling Motor
-
Power: Pneumatic
-
Torque: Stall Torque
5224XL & 5125 Series
Heat Exchanger Cleaners
Elliott’s Heat Exchanger Tube Cleaners utilize a rigid shaft to provide high torque cleaning to remove hard deposits often found in heat exchanger tubes. These cleaners are ideal in sugar mills, paper mills, chemical plants, and oil refineries.
-
Tube Size: 1/2″ to 2.0″ (9.5 – 50.8mm) OD
-
Tube Section: Straight
-
Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid
-
Thickness: Light, Medium, Heavy
-
Flush: Wet & Dry
Jiffy Gun
Shoot Through Tube Cleaning System
The Jiffy Gun is powered by an air and water combination to propel reusable shoot through devices. Elliott’s Jiffy Gun is the preferred method for cleaning condenser tubes in power utility plants, pulp, paper, steel mills, and petrochemical plants.
-
Tube Size: 3/8″ to 3/4″ (9.5 – 19.0mm) OD
-
Tube Section: Straight
-
Deposit Type: Soft, Gummy, or Organic
-
Thickness: Light & Medium
-
Flush: Wet
Jumbo Jiffy Gun
Shoot Through Tube Cleaning System
The Jumbo Jiffy Gun is powered by an air and water combination to propel reusable shoot through devices. Elliott’s Jumbo Jiffy Gun is the preferred method for cleaning condenser tubes in power utility plants, pulp, paper, steel mills, and petrochemical plants.
-
Tube Size: 3/8″ to 1-1/4″ (9.5 – 31.8mm) OD
-
Tube Section: Straight
-
Deposit Type: Soft, Gummy, or Organic
-
Thickness: Light & Medium
-
Flush: Wet
Turbine Style Tube Cleaners
D600, 1100, & 1300 Series
The air turbine style motor design provides an immediate and powerful startup to drive the cleaning head down the tube at a high speed, removing light to medium deposits of scale, mud, and other process residues.
-
Tube Size: 0.495″ to 13.225″ (12.57 – 335.9mm) OD
-
Tube Section: Straight & Curved
-
Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid
-
Thickness: Light to Heavy
-
Flush: Dry
Elliott's Pneumatic Hammer is the recommended tool for removing tube stubs in heat exchangers or beading tubes in firetube boilers.
-
Tube Size: 0.250" to 3.000" (6.4 - 50.8mm) OD